On Site Crankshaft Repair of HIMSEN HYUNDAI 6H 17/28 | Turkey

RA Power Solutions successfully repaired the Crankshaft of Himsen Hyundai 6H17/28 engine at MIP Mersin, Turkey. The engine, owned by an Italian company, experienced a major breakdown due to a failure in one of its auxiliary engines.

RA Power Solutions promptly deployed two skilled technicians equipped with onsite crankshaft grinding tools. The repair was efficiently conducted while the vessel remained anchored at MIP Mersin, ensuring minimal downtime and reliable restoration of the engine.

Following are the major Engine and Crankpin details:

S. No.Engine and Crankpin Details
1.Engine MakeHIMSEN HYUNDAI
2.Engine Model6H 17/28
3.Crankpin Diameter Standard175.00MM
4.Crankpin Bearing Width60.00 MM
5.Place of Execution of Grinding of CrankpinMIP Mersin, Turkey
6.Name of Shipping CompanyReputed Company from Italy

Key Observations of the Crankshaft:

Visual Inspection Findings:
(i) The breakdown was caused by the failure of the lubricating oil pump, resulting in damage to all connecting rod bearings.
(ii) Bearing material was embedded on all six crankpins and was meticulously removed.
(iii) Dimensional inspection conducted after polishing revealed taper and ovality measurements ranging from 0.22 mm to 0.86 mm.

MPI Test Before Crankshaft Grinidng and Repair

MPI Test Before Crankshaft Grinidng and Repair

Image Showing Before Grinding and Polishing

Image Showing Before Grinding and Polishing

The Dimensional Inspection Report of Six (6) Number Crankpins of HIMSEN HYUNDAI 6H 17/28:

SIZE OF CR PINS BEFORE REPAIR
AAaCCcBBbMinSTDOvality
CR-1 174.74174.85174.62174.73174.66174.88174.62175.000.38MM
CR-2  174.83174.92174.80174.78174.83174.93174.78175.000.22MM
CR-3  174.70174.90174.55174.69174.48174.54174.48175.000.52MM
CR-4  174.78174.88174.79174.72174.79174.92174.72175.000.28MM
CR-5  174.78174.88174.76174.92174.72174.78174.72175.000.28MM
CR-6  174.22174.80174.14174.78174.37174.85174.14175.000.86MM

(iv) Hardness testing indicated acceptable levels overall, with minor exceptions in a few areas, which were assessed as non-critical.
(vi) Magnetic Particle Inspection (MPI) revealed minor hairline cracks, while all other parameters remained within acceptable limits.

CR Pin Before Grinding of HIMSEN HYUNDAI 6H 17/28

CR Pin Before Grinding of HIMSEN HYUNDAI 6H 17/28

Actions Taken by RA Power Solutions Technicians:

1. The grinding of all six (6) crankpins was undertaken by our insitu crankshaft grinding machine.
2.  Three (3) number of crankpins diameter was reduced by 1.00 MM and the final size was maintained as 174.00 MM.
3. Three (3) number of crankpins diameter was reduced by 1.50 MM and the final size was maintained at 173.50 MM.

Final Report After Grinding is Pasted Below:

SIZE OF CR PINS AFTER REPAIR
AAaCCcBBbMinU/SOvality
CR-1173.48173.49173.49173.48173.50173.50173.48173.500.02MM
CR-2173.98173.99174.00173.99173.98173.99173.98174.000.02MM
CR-3173.49173.50173.50173.48173.49173.50173.48173.500.02MM
CR-4173.98173.99173.98174.00173.98174.00173.98174.000.02MM
CR-5173.99173.99173.98174.00173.98173.99173.98174.000.02MM
CR-6173.48173.49173.49173.50173.50173.48173.48173.500.02MM


We ensure all six crankpins are maintained with a stringent tolerance of 0.02 mm, delivering exceptional accuracy and optimal performance in every project.

Global Expertise in Crankshaft Repair
RA Power Solutions is a global leader in onsite crankshaft repair and grinding services. With extensive experience, we have successfully completed projects across the globe, including Dubai, Fujairah, Qatar, Saudi Arabia, Oman, Iraq, Togo, Malta, Freetown, Egypt, Malaysia, Iran, Indonesia, Vietnam, Jordan, and many other locations.

CR Pin Grinding of HIMSEN HYUNDAI
CR Pin After Grinding of HIMSEN HYUNDAI

Our highly skilled technicians are available 24/7 and can be deployed at short notice. Many of our team members hold valid US visas, allowing us to serve clients in South America, the Caribbean, and other regions efficiently.

Get in Touch for Professional Crankshaft Services:
Email:
rajshahani@rapowersolutions.com | info@rapowersolutions.com
Phone: +91 9582647131 | +91 9810012383.

RA Power Solutions successfully repaired the Crankshaft of Himsen Hyundai 6H17/28 engine at MIP Mersin, Turkey. The engine, owned by an Italian company, experienced a major breakdown due to a failure in one of its auxiliary engines. RA Power Solutions promptly deployed two skilled technicians equipped with onsite crankshaft grinding tools. The repair was efficiently … Continue reading “On Site Crankshaft Repair of HIMSEN HYUNDAI 6H 17/28 | Turkey”

Renewal of Crankshaft | Crankshaft Replacement of Engine – RA Power Solutions

Crankshaft Renewal by RA Power Solutions

Serious breakdown of Wartsila 12V32 diesel generating set installed in one of our client’s power plants in Madagascar was reported. RA Power Solutions deputed 2 senior engineers immediately to the site.

Wartsila Diesel Generating Sets Installed in Plant
Wartsila Diesel Generating Sets Installed in Plant

On inspection, the following were the main observations of the Wartsila 12V32 diesel-generating sets:

  • The bearing of CR pin no. 2 got seized due to the lack of lubrication.
  • The removal of bearing from the crankpin was a tough task as the bearing material got embedded in the CR pin.
  • After removal of bearing, the crankpin was subject to crack detection test by MPI. Multiple cracks with open mouth were observed even in the critical area of the crankpin like lubricating oil hole, and radius fillet.
  • On spot grinding on cracks was done. Even after stock removal of 4 mm in terms of depth, cracks were observed. Hence, the crankshaft was rejected.
Onsite Grinding of Damaged CR Pin
Onsite Grinding of Damaged CR Pin

Replacement of Crankshaft

  • The old and rejected crankshaft was removed.
  • All the main journal housings, connecting rods, and cylinder liners were calibrated.
  • Reconditioned standard-size crankshaft was supplied by RA power and floated in the crankcase, and the engine was rebuilt.
Damaged Crankpin of Wartsila Engine
Damaged Crankpin of Wartsila Engine
Removal of Crankshaft by RA Power Solutions
Removal of Crankshaft by RA Power Solutions

After inspecting all the major parameters as per the manufacturer’s guidelines, engine was load tested to the entire satisfaction of the customer. RA Power Solutions undertakes onsite crankshaft repair of major components, overhaul, and maintenance of high-capacity diesel engines installed in power plants or on the vessel.

Reconditioned Standard Size Crankshaft Installed
Reconditioned Standard Size Crankshaft Installed
Inspection & Calibration of Engine Components
Inspection & Calibration of Engine Components

For more information on crankshaft replacement of engine, crankshaft inspection, and crankshaft renewal email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Crankshaft Renewal by RA Power Solutions Serious breakdown of Wartsila 12V32 diesel generating set installed in one of our client’s power plants in Madagascar was reported. RA Power Solutions deputed 2 senior engineers immediately to the site. On inspection, the following were the main observations of the Wartsila 12V32 diesel-generating sets: The bearing of CR … Continue reading “Renewal of Crankshaft | Crankshaft Replacement of Engine – RA Power Solutions”