Leading Manufacturer of White Metal Babbitt Bearing | Engine bearing

RA Power Solutions have been working on high-capacity engines installed in power plants, heavy industry, and vessels. The company is having experience four decades of in executing repairs of damaged engines, and rotary equipment. The necessity of the development and manufacturing of white metal bearings was felt and the manufacturing of Babbitt white metal bearings was started about two decades back.

Thrust Pad Manufactured as Per Sample
Thrust Pad Manufactured as Per Sample

Manufacturing of Babbitt White Metal Bearing

The manufacturing of white metal bearing is undertaken up to the outer diameter of 1500 mm. The bearings manufactured are centrifugally cast in order to ensure that Babbitt white metal is bonded strongly with the steel casing of the bearing. This process of Rebabbitting of white metal also ensures dense formation of babbitt white metal which is free of blow holes, pinholes, and uniform structure. The machining after Rebabbitting procedure is undertaken, maintaining the closed tolerance.

The white metal Babbitt bearings are manufactured either as per the drawings provided by the client or as per the sample of Babbitt bearings.

White Metal Bearing for Alternator
White Metal Bearing for Alternator

Rebabbitting of old bearing

We pay lot of attention at the time of Rebabbitting of white metal bearings due to accident or normal wear and tear.

The following checks are done at the time of Rebabbitting of white metal bearings.

  • Removal of old Babbitt white metal at controlled temperature is of great importance. This is strictly followed by using various sophisticated temperature sensors.
  • In case the grade of Babbitt white metal is not known, the metallurgical analysis for the composition of Babbitt white metal is done. Normally, we use the same grade of Babbitt material or the higher grade of Babbitt white metal in order to ensure high-quality white metal bearing, which is important for the continuous and satisfactory performance of the equipments.
  • Steel casing of the old white metal bearings is short blasted and is subject to hardness and ultrasound test for crack. We have experienced that due to excessive load or accident white metal bearing casing develops crack, and it is a disaster in case the bearing with cracked steel lining is rebabbitted. The crack detection test on bearings steel lining is undertaken by our experienced technicians. Again, the higher hardness on the steel lining of white metal Babbitt bearing is not desirable. The hard spots are removed in order to ensure strong bonding between the Babbitt white metal and the steel lining.
  • As mentioned above, the babbitting of white metal is done by centrifugal process.
  • Machining of bearings is done on latest CNC equipments in order to ensure maintenance of all critical parameters and tolerances of white metal bearings.
White Metal Babbitt Bearing
White Metal Babbitt Bearing

White metal bearings manufactured by us are exported all over the world for different applications including diesel engines, alternator, turbines, gearboxes, etc.

Babbitt Bearing of Alternator Under Inspection
    Babbitt Bearing of Alternator Under Inspection

The company is known as high-quality white metal bearing manufacturer. We can meet with any emergency requirements of the client for new as well as Rebabbitting of old bearings. The bearings manufactured by us are guaranteed for satisfactory performance, and we are well known for fair and reasonable prices.

Babbit Metal | White Metal Manufacturer and Exporter

Manufacturer of babbit metal and white metal, we ensure that the quality of white metal used by us is as per the standards specified. As a high-capacity, heavy-duty white metal bearing manufacturers, we understand the importance of babbit white metal used in the bearings for different applications like turbines, gearboxes, engine bearings, etc. We as a manufacturer of babbit white metal strongly feel that the grade of white metal should be carefully selected with the following main considerations.

  • Bonding characteristics of white metal.
  • Continuity of service or life expected from the babbit white metal.
  • Type of lubrication used in bearing.
  • Type of cooling used.
  • Maintenance schedule of Babbitt white metal bearing and the environment in which bearing is to operate.
  • Once the correct grade of Babbitt white metal is selected, the satisfactory performance of bearing is assured.
  • The white metal produced by RA Power Solutions is guaranteed for satisfactory performance and is exported all over the world.

CKD Skoda BEZ bearing | BEZ Generator Bearing | Bearings for BEZ Alternator

CKD Skoda BEZ bearings are developed and manufactured by us. In fact, the CKD Skoda installation are facing problems due to non-availability of BEZ alternator bearings as the plant is closed.

As a company with more than four decades of experience in manufacturing new white metal babbitt bearings and rebabbitting of old bearings, we have successfully developed and manufactured BEZ generator bearings of different dimensions as per the drawing or sample provided by the end user.

For all your requirements of BEZ generator bearing for CKD Skoda engines and for other makes and models of engine, you may write to us.

BEZ Generator Bearings after Machining
     BEZ Generator Bearings after Machining

 

Machining of BEZ Generator Bearings
Machining of BEZ Generator Bearings

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more detail about engine bearing, manufacturing of babbitt bearing, engine connecting rods, or white metal bearing supplier.

RA Power Solutions have been working on high-capacity engines installed in power plants, heavy industry, and vessels. The company is having experience four decades of in executing repairs of damaged engines, and rotary equipment. The necessity of the development and manufacturing of white metal bearings was felt and the manufacturing of Babbitt white metal bearings was started about two … Continue reading “Leading Manufacturer of White Metal Babbitt Bearing | Engine bearing”

Reconditioned of Connecting Rods and Repair | Engine Connecting Rods

RA Power Solutions is a leader in undertaking repair and reconditioning of connecting rods of high-capacity engines installed in diesel engine power plants, ships, and for other applications.

Reconditioning of connecting rod and repair methodology have been developed by using latest breed of equipment and our experience of four decades in this field.

Inspection of Connecting Rods
Marine Engine Connecting Rods under Reconditioning

We strongly recommend our customers to go for reconditioned connecting rods which are thoroughly checked in our workshop and repair maintaining the tolerances as the original.

The reconditioned connecting rods for most of the popular diesel engines are available in stock or can be supplied in a short duration. Details of few engines for which reconditioned connecting rods are readly available is mentioned below.

MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Nohab, Daihatsu, Yanmar, Bergen, Crepelle, Niigata, Himsen, Allen, Stork, MWM, Hanshin, Caterpillar, Ruston, Paxman, Mirrlees, Alco, Fiat, ABC, Crepelle, SKL, etc.

Second Hand Connecting Rod of Wartsila Engine
Second Hand Connecting Rod of Wartsila Engine
Second Hand Connecting Rod of CAT Engine
Second Hand Connecting Rod of CAT Engine

The availability of reconditioned connecting rod gives ship operators and diesel power plant owners access to low cost. Reconditioned connecting rods which are equivalent to the new one in terms of tolerances, performance, and life cycle.

RA Power Solutions as an experienced and most respected company in the field of diesel engines strongly recommends use of reconditioned connecting rods quality of which is guaranteed by our controlled, approved process of repair and technology and through the metallurgical examination during and after reconditioning.

Generally, the price of reconditioned connecting rods is 1/4th of the new connecting rod resulting in enormous saving to the owners. For more information regarding marine engine spares, new connecting rods and reconditioned connecting rods & engine connecting rods of all make and model of diesel engine, please free to write us at, rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Connecting Rod of MAK Diesel Engine
Connecting Rod of MAK Diesel Engine
Inspection of Wartsila Engine Connecting Rod
Inspection of Wartsila Engine Connecting Rod

RA Power Solutions is a leader in undertaking repair and reconditioning of connecting rods of high-capacity engines installed in diesel engine power plants, ships, and for other applications. Reconditioning of connecting rod and repair methodology have been developed by using latest breed of equipment and our experience of four decades in this field. We strongly … Continue reading “Reconditioned of Connecting Rods and Repair | Engine Connecting Rods”

Connecting Rod for Sale – RA Power Solutions

Connecting Rod for Sale

We maintain large stock of reconditioned connecting rods and new connecting rods of following makes of diesel engine:

MAIN & AUX. ENGINES

MAN-B&W Sulzer Wartsila
MAK Deutz Pielstick
Mitsubishi Daihatsu Yanmar
Bergen Niigata Himsen
Fiat Allen Hanshin
MWM Caterpillar SKL
Ruston Crepelle Stork
Paxman Mirrlees Blackstone Alco, ABC, Crepelle, Nohab, etc.

Connecting Rod of Daihatsu Diesel Engine
Connecting Rod of Daihatsu Diesel Engine

Each connecting rod is passed through stringent quality control procedures by the technicians having more than 40 years of experience. In case of any deviation, connecting rods are repaired in-house on the latest breed of special purpose machine.

Connecting Rod of MAK Diesel Engine for Sale
Connecting Rod of MAK Diesel Engine for Sale

The big end of the connecting rod is re-bored and standard bore tolerance as specified in the manual is maintained. In case of small end, the bush is replaced by new one and re-bored to the standard size. Each connecting rod is subject to dimensional inspection and passes through the crack detection test by MPI. We don’t recommend repair of bend connecting rod or the connecting rods which has lost its alignment/straightness.

Connecting Rod Under Reconditioning
Connecting Rod Under Reconditioning

The connecting rods supplied are 1/3rd the cost of new connecting rod resulting to the huge saving for the owners. For more information regarding engine connecting rods, crankshaft reconditioning, connecting rod replacement, marine engine spares, bearings for Yanmar engine, maintenance and repair services, and engine overhaul services email us at: rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Inspection of Wartsila Connecting Rod
Inspection of Wartsila Connecting Rod

We maintain large stock of reconditioned connecting rods and new connecting rods of following makes of diesel engine: MAIN & AUX. ENGINES MAN-B&W Sulzer Wartsila MAK Deutz Pielstick Mitsubishi Daihatsu Yanmar Bergen Niigata Himsen Fiat Allen Hanshin MWM Caterpillar SKL Ruston Crepelle Stork Paxman Mirrlees Blackstone Alco, ABC, Crepelle, Nohab, etc. Each connecting rod is … Continue reading “Connecting Rod for Sale – RA Power Solutions”

Connecting Rod Reconditioning – RA Power Solutions

The connecting rods of the engine are under tremendous pressure. The connecting rod has to bear the extreme load and stress condition. In most of the cases connecting rods are made out of forging and composition of material is selected to give enough strength to the connecting rod.

The continuous running, stopping, and changing of direction combined with the weight of the piston and rpm of the engine put lot of stress on the connecting rod. This results to the development of various defects in connecting rod like excessive taper and ovality in big end and small end of connecting rod, loss of alignment of connecting rod, etc.

RA Power Solutions Pvt. Ltd. undertakes reconditioning of connecting rods for high-capacity diesel engine of all make MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Crepelle, Nohab etc.

Connecting Rods of Mitsubishi Marine Diesel Engine
Connecting Rods of Mitsubishi Marine Diesel Engine

Following steps are followed for reconditioning and resizing of connecting rod

  • Connecting rod is checked for parallelism, alignment and taper and ovality in big end and small end.
  • Connecting rods having bend are not recommended for repair as per RA Power Solutions Pvt. Ltd. experience.
  • Crack detection by MPI is done of connecting rod bolt sitting area and bolts. The connecting rod bolts again are under heavy stress all the time and develop hairline cracks. It is recommended to replace connecting rod bolts after certain hours of operation as specified in manual.
  • The connecting rod big end is re-bored to the standard size and tolerances are maintained. In case of connecting rod small end it is recommended to replace the bush and re-bore it maintaining the center distance between the big end bore and small end bore as per the manufacturer’s specifications.
Connecting Rod of Yanmar Ready for Dispatch
Connecting Rod of Yanmar Ready for Dispatch
Reconditioning of Connecting Rod
Reconditioning of Connecting Rod

All the reconditioned connecting rods after re-sizing are inspected by experience technicians and calibration report is prepared.

RA Power Solutions Pvt. Ltd. has 37 years of experience of undertaking successfully reconditioning of connecting rods.

RA Power Solutions Pvt. Ltd. also maintains large stock of engine connecting rods and reconditioned connecting rods which are supplied with guarantee. We have larges stock of connecting rods of MAN-B&W, Sulzer, Wartsila, Mak, Deutz, Pielstick, Mitsubishi, Daihatsu, Yanmar, Bergen, Niigata, Himsen, Allen, Stork, Fiat, MWM, Hanshin, Caterpillar, SKL, Ruston, Paxman, Crepelle, Mirrlees, Alco, ABC, Crepelle, Nohab etc. The connecting rods are priced 1/3 of new connecting rods resulting to the considerable saving for the owners.

Connecting Rod Reconditioning
Connecting Rod Reconditioning
Connecting Rod of Diahatsu Marine Diesel Engine
Connecting Rod of Diahatsu Marine Diesel Engine
Connecting Rod Assembled with Piston after Repair
Connecting Rod Assembled with Piston after Repair
Connecting Rod of Crepelle
Connecting Rod of Crepelle

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding babbitt bearing, onsite machining, marine engine spares and engine overhauling.

The connecting rods of the engine are under tremendous pressure. The connecting rod has to bear the extreme load and stress condition. In most of the cases connecting rods are made out of forging and composition of material is selected to give enough strength to the connecting rod. The continuous running, stopping, and changing of … Continue reading “Connecting Rod Reconditioning – RA Power Solutions”

Connecting Rod Inspection – RA Power Solutions

It is very important that connecting rods are inspected periodically. The process of inspection includes the following:

  • Connecting rods are required to be cleaned properly.
  • Crack detection is undertaken preferably by Magnetic particle inspection (MPI). Attention has to be paid on joining surface/serration of the connecting rods.
  • Bore size big end and small end is checked.

Straightness of Connecting Rods:  In case any deviation is observed in connecting rod, RA Power Solutions Pvt. Ltd. undertakes repairs onsite or in our workshop. All the repair of connecting rods undertaken is guaranteed and calibrations certificate is provided.

For more information regarding engine connecting rods, used connecting rod, crankshaft grinding, engine block repair, and white metal bearings, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

It is very important that connecting rods are inspected periodically. The process of inspection includes the following: Connecting rods are required to be cleaned properly. Crack detection is undertaken preferably by Magnetic particle inspection (MPI). Attention has to be paid on joining surface/serration of the connecting rods. Bore size big end and small end is … Continue reading “Connecting Rod Inspection – RA Power Solutions”