Category: Metal Stitching Engine Block

Lock and Stitch Cast Iron Repair | Metal Surgery | Cracked Engine Block Repair | Repair Cracked Cast Aluminum

RA Power Solutions undertakes the repair of crack or damaged engine components manufactured out of cast steel, repair cracked cast aluminum, cast iron, or aluminum. We follow the process of Metal Stitching & Metal Locking for repair of crack or damaged components. In most cases, the repairs are undertaken on-site without dismantling the major components. This results in the saving of downtime of the plant & money.

Metal Stitching | Metal Locking

RA Power Solutions is a leader in this field of repair of large damaged casting components by Metal stitching & Metal Locking, we offer crack repair services 24/7 through our technicians who are well experienced. Our senior-most technician executing crack repair by metal locking and metal stitching process has 35 years of experience and has a record of executing more than 1500 jobs which are saved from rejection and are performing satisfactorily.

Broken Crankcase Door of Engine
Broken Crankcase Door of Engine
Metal Stitching & Locking of Crankcase Door is under progress
Metal Stitching & Locking of Crankcase door is under progress

The repair of Crack and damaged casting by Metal Locking & Metal Stitching process

RA Power Solutions was developed in late 1930 as a cold option for repair of Crack or damaged cast iron components & equipment. This process of casting crack repair has proved successful as it is cold and stress-free without the generation of any heat. Most of the crack repair jobs undertaken by us, it does not require machining. Our technicians have Indian CDC / Palau CDC which facilitates them to execute the Crack repair even while sailing the vessel this again proves to be of great advantage to the ship owners and the industries.

Metal Stitching & Metal Locking of Lobe Blower Casing
Metal Stitching & Metal Locking of Lobe Blower Casing

The author is Mr. Raj Shahani Managing Director of RA Power Solutions having experience of almost four decades of working on high-capacity diesel engines, turbines, and rotary equipment. The company specializes in executing the repairs i.e. metal stitching/metal locking, grinding and repair of crankshafts, rebabbitting of bearings, Cast Iron Repair, connecting rod reconditioning, overhauling of Engines which have serious problems resulting in the immense saving to the owners.

For more information about metal surgery, engine block repair, metal surgery process, cold metal repair, cast iron stitching, cast iron engine block repair, or broken engine block, engine connecting rods please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Broken Suction Bell Mouth of CW Pump
Broken Suction Bell Mouth of CW Pump
Metal Stitching & Metal Locking of Suction Bell Mouth of CW Pump Repairing
Metal Stitching & Metal Locking of Suction Bell Mouth of CW Pump

RA Power Solutions undertakes the repair of crack or damaged engine components manufactured out of cast steel, repair cracked cast aluminum, cast iron, or aluminum. We follow the process of Metal Stitching & Metal Locking for repair of crack or damaged components. In most cases, the repairs are undertaken on-site without dismantling the major components. … Continue reading “Lock and Stitch Cast Iron Repair | Metal Surgery | Cracked Engine Block Repair | Repair Cracked Cast Aluminum”

Metal Stitching | Metal Locking | Metal Stitching of Engine Block | Repair of Cast Iron by Metal Stitching – RA Power Solutions

High-capacity engine and rotatory equipments have the components made of Cast Iron and Cast Steel. In case of any damage and development of crack in olden times, the option was either to replace the component which used to work out very expensive or to repair it by welding process. Which was not always successful.

With the improvement in repair technology now, it is possible to repair the crack in cast iron, steel, or aluminium component by metal stitching and metal locking process. The main feature of repair of crack or damaged casting by metal stitching, metal locking, and metal surgery is that process does not require disassembly of the equipment and taking the crack or damaged part to the workshop.

Damage Area of Engine Block
Damage Area of Engine Block
New Casting Inserted for Repair of Engine Block
New Casting Inserted for Repair of Engine Block

RA Power Solutions has the team of experience technicians. They can travel to the site with tools and consumables required for metal stitching and metal locking and undertake the repair. The original profile after crack repair by metal locking and metal stitching is maintained and in most cases, no machining is required. It is scientifically proved that crack portion of the component which is repaired by metal locking and metal stitching process has more tensile strength.

RA Power Solutions with the experience of forty years in this field extends metal locking and metal stitching services for repair of damaged casting. The repair can also be executed while sailing of vessel. We are considered to be lowest in the cost in comparison to our competitors.

Metal Stitching | Repair Cast Iron | Cast Iron Repair

Get your crack or broken components manufactured out of cast iron, cast steel or aluminium repair by metal stitching and metal locking process. RA Power Solutions with experience of more than four decades have successfully repaired thousands of major engine components and components installed in heavy industries all over the world.

The damage to the component may be serious, or the cracks are multiple. RA Power Solutions engineers have the experience, know how and necessary tooling to execute the most complicated and serious damage which takes place due to accidents in cast iron, cast steel and aluminium casting. We have successfully executed a pillar of forging machine weighing 40 tons. This job was done more than 15 years back, and we saved the forging plant imported from Poland from rejection.

For more information on cold metal stitching engine block, cast iron engine block repair, metal stitching surgery, metal stitching engine block, repair cast iron, and metal stitching of engine block please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Metal Stitching & Metal Locking of Engine Block Under Process
Metal Stitching & Metal Locking of Engine Block Under Process
Metal Stitching of Engine Block by Special Keys & Locks
Metal Stitching of Engine Block by Special Keys & Locks

High-capacity engine and rotatory equipments have the components made of Cast Iron and Cast Steel. In case of any damage and development of crack in olden times, the option was either to replace the component which used to work out very expensive or to repair it by welding process. Which was not always successful. With … Continue reading “Metal Stitching | Metal Locking | Metal Stitching of Engine Block | Repair of Cast Iron by Metal Stitching – RA Power Solutions”