In Situ Crankshaft Machining | Insitu Crankpin Grinding | Onsite Machining of Crankshaft

It is generally observed that whenever there is a failure of bearing, it causes serious damage to the crankshaft. The crankpin and main journal develop excessive ovality, deep bearing line marks are observed and in some cases, the impact of failure is so high that it leads to depression/cuts on the crankpin. In this situation, crankshaft needs grinding and polishing.

Crankpin After Serious Accident
Crankpin After Serious Accident
Damaged Crankpin on Board a Vessel
Damaged Crankpin on Board a Vessel

In Situ Crankpin Machining | Onsite Crankshaft Grinding & Polishing Offered by RA Power Solutions:

In case of failure of the crankshaft, RA Power Solutions undertakes in situ crankshaft grinding and polishing. We have a team of experienced technicians and our response time to an emergency breakdown situation is minimum. All our technicians hold valid Indian CDC and can fly to any destination worldwide in the minimum possible time. Technicians can also sail on the vessel and can undertake the repairs.

The crankshaft is repaired with minimum downtime, as there is no requirement of removal of crankshaft from the engine block. We have in situ crankshaft grinding machine available in the range of 35 mm to 700 mm to cater to the emergency breakdown.

Inspection of Crankpin on Board a Vessel
Inspection of Crankpin on Board a Vessel
Onsite Inspection of Crankpin Before Polishing & Grinding
Onsite Inspection of Crankpin Before Polishing & Grinding

In Situ Crankshaft Grinding & Polishing | Four-Decade of Experience

It is important that after damage and failure of crankshaft, it is thoroughly inspected by an experienced technician, and all the major parameters are recorded. The planning for the repair is done, and the crankshaft is repaired successfully. We possess the latest and calibrated instrumentation to conduct the pre and final inspection of the crankshaft. The crankshaft grinding equipment used for in situ grinding and polishing is of the latest design with minimum vibration. This facilitates us to maintain generally the tolerance after grinding within 10 to 20 microns and a surface finish of less than 0.2 micrometers in terms of RA value. These tolerances are far better than the tolerances specified by the manufacturer.

In Situ Crankshaft Grinding & Polishing by Crankshaft Grinding Machine
In Situ Crankshaft Grinding & Polishing by Crankshaft Grinding Machine

In Situ Repair of Crankshaft | Reduce Maintenance Cost

The industries and the shipping companies are well aware of exorbitant rates charged by the few selected companies based in Europe for in situ repair of crankshaft. RA Power Solutions have changed this trend worldwide. Our charges are the most reasonable and lowest in the world with international standards. Our in situ crankshaft repair is cost-effective with minimum downtime and avoids costly replacement.

Crankshaft Grinding by Experienced Technician
Crankshaft Grinding by Experienced Technician
Crankshaft Grinding Service on Moving Vessel
Crankshaft Grinding Service on Moving Vessel

Benefits of In Situ Crankshaft Repair by RA Power Solutions

  • We have in house team of trained and experienced technicians who can be deputed at your site with in situ crankshaft grinding and polishing machine in minimum time.
  • We extend 24*7 services worldwide with a guarantee.
  • More than forty years of experience in crankshaft repair has proven us to be leaders in this field.
  • Excellent analytical ability because of experience and the use of modern instruments can save your crankshaft from rejection.

We recommend inspection by our technician prior to planning any repair procedure. Most reliable company working for leading industries and shipping companies. References can be provided on request.

For any information on onsite machining, insitu crankpin grinding, on site machining services and onsite machining of crankshaft please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Portable Insitu Crankshaft Grinding Machine
Portable Insitu Crankshaft Grinding Machine
Crankpin After Grinding by RA Power Solutions
Crankpin After Grinding by RA Power Solutions

It is generally observed that whenever there is a failure of bearing, it causes serious damage to the crankshaft. The crankpin and main journal develop excessive ovality, deep bearing line marks are observed and in some cases, the impact of failure is so high that it leads to depression/cuts on the crankpin. In this situation, … Continue reading “In Situ Crankshaft Machining | Insitu Crankpin Grinding | Onsite Machining of Crankshaft”

Crankshaft Repair at Low Cost In Bangladesh- RA Power Solutions

Crankshaft repair is required in case of following observations:

I) Development of taper and ovality due to continuous running.

II) Seizure of bearing, increase in hardness, and development of crack.

III) Loss of alignment of crankshaft or change in web deflection of crankshaft and many more reasons.

Damaged Crank Pin of MAN Diesel Engine
Damaged Crank Pin of MAN Diesel Engine

RA Power Solutions Pvt. Ltd. undertakes crankshaft repair in Bangladesh. We have a team of experienced technicians who undertake crankshaft repair onsite. These days, there is no need of remove the crankshaft from the Engine block and send it to the workshop for crankshaft repair.

Crack Detection of Crankpin Before Grinding
Crack Detection of Crankpin Before Grinding

RA Power Solutions undertakes crankshaft repair, crankshaft grinding, and crankshaft polishing onsite without the removal of the crankshaft from the engine block. The onsite repair of crankshaft not only reduces the downtime but saves considerable costs in terms of removal of crankshaft, packing, transportation, etc. The sending of crankshaft to the workshop now is outdated.

Crankshaft Repair on Board the Vessel
Crankshaft Repair on Board the Vessel

RA Power Solutions have facility to undertake onsite crankshaft repair from 50 mm to 700 mm in diameter. Having more than 44 years of experience, we have highly skilled in-house technicians to execute crankshaft repair. We are the most respected and cost-effective company in the Asian region. We also manufacture crankshaft repair machines and crankshaft grinding and polishing machine which is lightweight and easy to operate. 

Crankshaft Grinding of Damaged Crankpin on Board the Vessel
Crankshaft Grinding of Damaged Crankpin on Board the Vessel

The range of machine is from 50 mm to 700 mm which is reasonably priced, and we have sold more than 63 machines all over the world. Author of this blog is Raj Shahani, Managing Director of RA Power Solutions Pvt. Ltd. having experience of more than 44 years.

Crack Detection of Crankpin After Grinding
Crack Detection of Crankpin After Grinding

Company deals in onsite crankshaft grinding, crankshaft repair, rebabbitting of bearings, metal stitching/metal locking of cast iron, connecting rod repair, etc.

We have been regularly executing onsite crankshaft repair in Bangladesh, Madagascar, Oman, Qatar, Philippines, Bahrain, Sri Lanka, Myanmar, Turkey, Nigeria, Greece, Saudi Arabia, UK, Dubai, Malta, Cyprus, Singapore, Malaysia, Colombia, Iraq, Iran, Dubai, Antigua and Barbuda, Belize, Dominica, Dominican Republic, Netherlands, Belgium South America, Jordan, Ecuador, Singapore, Indonesia, Brazil, Scotland, Italy, UK, South Africa, etc.

Crankpin After Grinding
Crankpin After Grinding

For more details contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information.

Crankshaft repair is required in case of following observations: I) Development of taper and ovality due to continuous running. II) Seizure of bearing, increase in hardness, and development of crack. III) Loss of alignment of crankshaft or change in web deflection of crankshaft and many more reasons. RA Power Solutions Pvt. Ltd. undertakes crankshaft repair … Continue reading “Crankshaft Repair at Low Cost In Bangladesh- RA Power Solutions”